Manufacturing Operations For Modern Supply Chains

Manufacturing Operations For Modern Supply Chains

Gain continuous digital traceability and flexible control with mobile barcoding. Capture every step in your manufacturing process automatically, speed up production, and keep audit-ready records without the risk of data loss.

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Trusted Results. Proven Performance.

99.99%

System Availability

62%

Labor Efficiency Increase

60%

Reduction in Scrap Material

50%

Raw Inventory Turnover Time Reduction

Streamline Every Step of Production

Ditch the patchwork of manual workflows, outdated processes, and sluggish systems that slow you down. With one mobile platform built for digital shop floor management, you’ll track every move, fix issues fast, and drive real results. From first scan to final output, every time.

Eliminate Manual Errors

Strengthen Inventory Traceability

Capture every material movement from receiving through production to ensure accuracy and complete control of your inventory at every stage.

Real-Time Visibility

Modernize for Speed

Eliminate latency and wasted time from outdated tools. RFgen delivers lightning-fast scans and real-time database connections, streamlining data collection and the user experience so your team can work without frustrating delays.

Boost Fulfillment Efficiency

Ensure Regulatory Compliance

Stay audit ready without the scramble. Built-in checks document manufacturing practices and simplify regulatory compliance reporting.

Optimize Stock Levels

Monitor Production in Real Time

Gain complete visibility across every stage of manufacturing. Live tracking ensures you can spot issues early, make proactive adjustments, and keep operations flowing smoothly from start to finish.

Strengthen Replenishment Strategies

Improve Line Efficiency

Use real-time production data and labor time capture to pinpoint bottlenecks and inefficiencies. Clear stalls faster, reduce downtime, and keep lines running at peak performance every shift.

Simplify Audits and Valuation

Quality You Can Trust

Partner with a team that stands behind your success. Count on RFgen’s reliable technology and responsive support to help you move fast, solve challenges, and drive lasting performance on the shop floor.

Hidden Costs Draining Your Profits

ROI Calculator: Inefficiencies Draining Your Profits?

Explore Your Business Case

Small inefficiencies often lead to big losses. Leverage our interactive calculator to get a sneak peek into the impact of mobility solutions on your business, and discover how RFgen can help you transform operational hurdles into measurable financial wins.

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The Cost of Delaying Digital Transformation on the Floor

Outdated workflows and tech that doesn’t fit your business create blind spots that slow down production and increase waste. Here’s the impact of operating without real-time, digital control of your shop floor:

Production Bottlenecks
Production Bottlenecks

Production Bottlenecks

Manual steps, disconnected systems, and tech that doesn’t scale with your operations slow every job and limit your ability to identify stop gaps. When lines stall, deadlines slip and costs climb.

Productivity Drops
Productivity Drops

Productivity Drops

Without clear visibility and mobile tools, your team spends time looking for answers instead of making progress. Bad data and slow handoffs drain productivity, raise labor costs, and limit how fast you can grow.

Compliance Risks
Compliance Risks

Compliance Risks

Regulated industries require clear records. Working in paper forms makes that an uphill battle, putting you at risk for fines, failed audits, and costly recalls.

Costly Inventory Mistakes
Costly Inventory Mistakes

Costly Inventory Mistakes

When you can’t track materials through production, errors slip through, traceability breaks down, and inventory data becomes unreliable. And if your system fails or your provider doesn’t show up when it counts, those small issues become major disruptions, costing you time, money, and trust on the floor.

Data Limitations
Data Limitations

Data Limitations

Legacy data collection creates blind spots that block improvement. AI and edge computing depend on accurate, real-time inputs, and without them both people and machines are forced to make decisions on incomplete or delayed data.

Extend ERP Value to the Shop Floor

RFgen solutions integrate seamlessly with industry-leading ERP systems, so data flows smoothly across your organization, helping you reduce errors and increase efficiency where it matters most.

Choose your ERP below to see how we help you get more value from the system you already know:

See How RFgen Can Work For You

See firsthand how RFgen turns complex processes into clear, reliable workflows with real-time data and audit-ready traceability.

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See How RFgen Can Work For You

Supply Chain Experience You Can Trust

You know your business. We know modern manufacturing execution. Together, we enable a smarter, faster supply chain with real-time visibility and mobile solutions that keep your team connected anytime, anywhere. All backed by customer support you can rely on.

Learn more about the RFgen Difference.

The Results Our Customers Count On

Overall, we have observed a 20% improvement in speed and productivity with RFgen. Accuracy is much improved because the control flow is solid.

Chi-Ming Yip Regional Operations Manager of DSM

RFgen has eliminated waste in data collection and improved information flow complementing our Lean Manufacturing initiative, bringing us one step closer to a true ‘perfect’ plant. RFgen has provided transparency across the organization including efficiency, utilization, quality, and late order alerts.

David Kelly Business Analyst of Madix

RFgen’s Cycle Counting module now helps us perform inventory counts quickly and efficiently while reducing the amount of labor.

Mark Ferwalt Applications Director of Quanex Building Products

Common Questions About Manufacturing Execution

We have virtually no data collection now – how can we start capturing production data and build a real-time KPI dashboard for our line?

With mobile data collection you can begin capturing production data in real time. By mobilizing ERP transactions through barcode scanning and mobile devices RFgen ensures operators can log activity and materials at the point of work with accuracy and speed. This real-time data flows seamlessly back into your ERP, providing a trusted foundation for KPI dashboards that highlight throughput, downtime, scrap, and other key performance indicators. With RFgen, you can transform raw production activity into actionable insights, giving your team the visibility to improve efficiency, reduce waste, and make better, data-driven decisions.

What is real-time monitoring and control of manufacturing processes?

Real-time monitoring and control of manufacturing processes is the ability to see and respond to what’s happening on your production floor the moment it occurs. With RFgen extending your ERP to the shop floor, operators can use mobile devices, barcode scanners, and even direct equipment integrations to feed accurate, time-stamped data into your ERP system without delay. This stream of production activity, covering areas like throughput, scrap, quality, and material usage, creates immediate visibility across operations once connected to an ERP. Armed with real-time dashboards and alerts, managers and operators can make faster, smarter decisions, correct issues before they escalate, and continuously improve efficiency. By enabling real-time monitoring and control through RFgen, manufacturers gain the agility to reduce waste, increase productivity, and maintain a competitive edge.

Can AI-driven automation or analytics help reduce unplanned downtime and improve production efficiency? If so, how?

Yes, AI-driven automation and analytics can play a major role in reducing unplanned downtime and improving production efficiency. By extending your ERP with RFgen, manufacturers can capture accurate, real-time data from the shop floor that becomes the foundation for AI-powered insights. Predictive analytics can identify patterns in machine performance, operator activity, or material flow that signal potential failures before they happen, allowing maintenance to be scheduled proactively instead of reactively. AI-driven automation can also streamline repetitive tasks, optimize scheduling, and highlight inefficiencies in production processes. Together, these capabilities help manufacturers minimize costly downtime, improve asset utilization, and increase overall throughput, all while empowering decision-makers with data-driven visibility for continuous improvement.